Packaging Created of the People, for the People

This article was originally written for and published in the August 2013 issue of BrandPackaging by Steve Callahan, President of Perimeter Brand Packaging.

Packaging Created of the People, for the People

Lessons in packaging satisfaction learned from listening to 10,000 consumers.

If we listen and watch closely, consumers will tell us many of the things we need to know when it comes to creating great packaging. Connecting with everyday people is critical to providing packaging solutions that will deliver satisfaction throughout the entire life of a product. Far too many packages succeed in achieving in-store recognition by delivering visual aesthetics but then fail to satisfy consumers throughout the rest of the product’s life at home. While shelf appeal is a crucial part of getting products into the hands of consumers, many brands experience tunnel vision: prioritizing aesthetics while the packaging performance and functionality flounder.

Earlier this year, MeadWestvaco released a study on consumer packaging satisfaction. The results were fascinating. The packaging aspects consumers cared about the most are also where they felt least satisfied. Shelf-appeal characteristics like attractiveness and findability were over-delivering to consumers. Well-designed structural features — product protection, ability to open and close the packaging, and ease of storage — were highly desired by consumers, but the current packaging came up short in those areas. (For the full study, visit

After talking to 10,000 consumers about packaging, including over 100 hours of one-on-one sessions and in-home investigation, here are three key takeaways from our recent qualitative and quantitative studies.



In the mind of the consumer, perception is reality — even if our packaging engineers and scientific research say otherwise. A crucial part of consumer insights is determining what consumers think is important and how those consumers will interpret a package even before they use it. Even when presented with two concepts that perform equally well, consumers will equate the performance to their emotional connections and perceptions of how the packaging performs — whether it’s sturdiness, ability to maintain moisture or reassurance of product protection.

No amount of concrete data will reverse their natural reaction. This is why it’s crucial to develop packaging that works well and makes a positive connection with the consumer’s internal perception.

We’ve seen this firsthand in our own testing. In one example, consumers were presented with two packaging concepts designed to pour powder-like dry goods. The only difference between the concepts was the shape of the spout, but we learned that this was all it took for them to form an opinion of which one they absolutely preferred. One of the spouts consistently scored much higher in the eyes of consumers, and they based their preference on something very simple — geometry. Consumers were convinced that the shape of the elongated spout outperformed the shallower spout at pouring, despite evidence from our engineering research that proved they operated equally well.

Data on paper will only take you so far. For consumers, how they believe a product will perform is reality. Know your customer.


Oftentimes, new and innovative products will make their way to the store aisles, only to fail because consumers don’t understand them. Changing consumer behavior is a hard road to climb. What often appears innovative in the concept phase can lead to confusion for consumers when the product shows up on the shelf. There is a fine line between designs innate enough for consumers to understand but also different and new enough to peak their interest.

Hundreds of products fail every year, and truly innovative products are few and far between: Less than one percent of new products launched over a five-year period are considered innovative (source: McKinsey Quarterly: “Reinventing Innovation at Consumer Goods Companies.” November 2006).

Pinpointing where consumers will and will not tolerate changes to their daily behavior is key in providing must-have brand packaging. A new solution consumers can’t understand will fail, even if it solves all the problems on paper. A research process that follows product development from concept all the way through home usage is crucial, because we want to confidently deliver packaging that has been through a true due diligence, allowing our CPG partners to succeed with their structures and designs.

The rising emergence of on-the-go products is a great example of achieving the balance of fresh and understandable. While many of the products remain the same, new and, often, smaller packaging forms are created to encourage usage occasions away from home. They often invite new consumers into a product or category. Classic on-the-go goods like Pepto-Bismol To-Go, Q-tip Purse Pack and the mini bottle of Purell Instant Hand Sanitizer have all created a better way to use the items while engaging in active lifestyles.



Consumers are often afraid to fail when presented with new packaging concepts. Features that are too new will confuse consumers, making them apprehensive about interacting with the new package, and they will therefore avoid it. When consumers can associate packaging characteristics with items they are familiar with, the packaging feels approachable. Don’t confuse intuitive products with familiar ones, though the concepts seem similar. While intuitive products are easy for the consumer to understand, familiar products leverage a preexisting connection that consumer already has to another product.

We’ve seen this in action while talking to consumers about beauty wipes. Earlier this summer we launched a series of on-the-go packaging solutions for skincare and makeup-removal towelettes. One concept in particular was popular with consumers in the testing stage: The female consumers we spoke with overwhelmingly likened Pebble, a small, ergonomic case that fits in the palm of your hand, to the shape of a cosmetic compact.

Pebble’s package performs in preventing product dry-out and provides consumers with an audible click to reassure them of a tight moisture seal. The size proved to be convenient for on-the-go use, but the other concepts we shared that day did so as well. The consumer’s strong association to the makeup compact and away from a baby wipes-style package made this product a success with buyers.

There is always a balance between consumer, technical and business inputs when creating a breakthrough innovation. The small nuances can make or break a new packaging concept. Even when the door to innovation is open, it’s our responsibility to send through only fully vetted concepts. As we move on to our next 10,000 consumers, we’ll let them guide us in our never-ending pursuit for a better way.

SteveCallahanSteve Callahan

Steve brings over 25 years of practice and study on innovation, product design, talent development, and organizational leadership. He is the President of Perimeter Brand Packaging, an Open Innovation partner to leading CPG companies.

This article was originally written for and published in the August 2013 issue of BrandPackaging. Brand Packaging is the only publication entirely focused on the role of packaging in the consumer product marketing mix.

Callahan Talks Consumer Insights and New Wipes Packaging at World of Wipes 2013

Callahan Talks Consumer Insights and New Wipes Packaging at World of Wipes 2013

Perimeter Brand Packaging joined the Association of Nonwoven Fabrics Industry (INDA) to participate in the World of Wipes (WOW) 2013 conference. The event, held in Atlanta, GA on June 17-20, brought together industry experts and thought leaders from the nonwoven world.

“We’ve been doing work in the wet wipes packaging field for ten years and we’ve spent the last year talking to consumers about beauty and hard surface cleaning wipes,” said Steve Callahan, President of Perimeter Brand Packaging. “Because of this, we have a significant amount of insight into the consumer’s mind regarding wipes and are thrilled to be able to share some of those insights at WOW.”

This year WOW focused on several different sectors of the nonwoven industry, like Healthcare, North American and European trends, and Technology and Additives. Callahan was invited to speak on how “Consumer Insights Drive New Packaging Solutions”.

“By studying consumer insights, we can learn more about their behaviors,” said Callahan. “That means we can provide packaging solutions for wipes that better fit within their current lifestyles, therefore find new opportunities to drive consumption of wipes.”

Wet Wipes Packaging Solutions from Perimeter on display at WOW 2013
Wet Wipes Packaging Solutions from Perimeter on display at WOW 2013

Perimeter has recently launched several new on the go wet wipes products: Standup, Webster and Pebble. During Callahan’s session Perimeter shared a case study with consumer research and videos that led them to their packaging design decisions for the three new packaging solutions.

Perimeter recently announced that they reached a one year milestone, having worked with 10,000 consumers in the past year.

For more information, visit or call 508.466.8430.


World of Wipes is an INDA event


Flexible Packaging Industry Learns “Structure Matters” at Global Pouch Forum

Flexible Packaging Industry Learns “Structure Matters” at Global Pouch Forum

Perimeter Brand Packaging joined flexible packaging experts to participate in the 2013 Global Pouch Forum. The forum, held in Fort Lauderdale, FL on June 12-14, was the largest show ever held by the forum organizers, Packaging Strategies.

“There’s no doubt that flexible packaging is growing. Unfortunately, a lot of people in the flexible world see rigid packaging as the enemy. We want people to see us as their friend,” said Steve Callahan, President of Perimeter Brand Packaging. “Flexible and rigid elements can do more together in packaging than either can do alone.”


Callahan’s talk, “Structure’s Role in Improving Pouch Usability”, which focused on three major strategic insights how rigid plastic fitments can provide flexible packaging with the features consumers desire.

“While flexible packaging is great in a lot of ways, there are certain areas it just can’t deliver on when it comes to ease of dispensing or open and closing,” said Callahan. “We believe that optimizing flexible packaging with innovative rigid fitments and closures is the future of pouch packaging.

Steve Callahan, President of Perimeter Brand Packaging

The show brought together industry experts from the packaging field, including keynote speaker Michael Okoroafor of Heinz, who spoke on the well-known innovative packaging advancements the company has taken in recent years, such as the Dip & Squeeze on the go ketchup container.

At the show, Perimeter launched their three newest packaging solutions for on the go wipes: Standup, Webster and Pebble.

The session was live-streamed from Packaging Strategies and is currently available at

For more information, visit or call 508.466.8430.

The Global Pouch Forum is a Packaging Strategies event.

Packaging Strategies